Quadra-Fire DV-40 User Manual

Page 1WARNINGIf the information in this manual is not followed exactly a fire or explosion may result, causingproperty damage, personal injury or deat

Page 10PLANNING YOUR INSTALLATIONThere are four types of direct vent system installations approved for use with the DV40 Step. It is veryimportant to

Page 11FIG. 4FIG. 1FIG. 2FIG. 3TERMINATION CAPPart # 991TOP ADAPTERPart # 985KFLASHING4” FLEX LINERDIRECT VENT PIPERETRO CONNECTORTERMINATION CAPPart

Page 12SIMPSON DURA-VENT PARTS LISTSimpson Dura-Vent offers a complete line of component parts for installation in both horizontal and verticalapplica

Page 13SIMPSON DURA-VENT PARTS LIST (CONT.)BASIC KITSThe standard termination kit (Kit 0970A) includes the following:990B 1 each 90° Black Elbow940 1

Page 14CLEARANCES TO COMBUSTIBLESMinimum clearances to combustible materials from stove body:A Left & Right of Stove (One Wall) 9” (225mm)B Bac

Page 15HOW TO USE VENT GRAPH1. Measure the distance from the top of stove to the center of the 90° elbow. On the graph below, drawa horizontal line fr

Page 16VENTING INSTRUCTIONSPLEASE NOTE: In order to comply with applicable codes and product warranties, only Simpson Dura-Vent venting components ma

Page 17VENTINGNOTE: THIS STOVE IS A DIRECT VENT HEATER. ALL COMBUSTION AIR MUST COME DIRECTLYFROM THE OUTSIDE OF THE BUILDING. THE VENT PIPE FOR THIS

Page 18FIG. 5FEMALE LOCKING LUGSMALE LOCKING LUGSHORIZONTAL INSTALLATIONNOTE: RESTRICTOR STRAP IS REQUIRED IF HORIZONTAL VENTING CONFIGURATION HAS 1

Page 19HORIZONTAL INSTALLATION (CONT.)Step 3. With the adapter and pipe attached to the stove, slide the stove into its correct location, maintainingm

Page 2TABLE OF CONTENTSPAGESafety Label ...

Page 20HORIZONTAL INSTALLATION (CONT.)Step 4. Position the horizontal vent termination in the center of the 10” (254mm) square hole, and attachto the

Page 21HORIZONTAL INSTALLATION (CONT.)Step 5. Before connecting the horizontal run of vent pipe to the vent termination, slide the black decorativewal

Page 22VERTICAL TERMINATIONSUSING GS SERIES PIPEStep 1. Check the installation instructions for required 2 inch clearances (air space) to combustibles

Page 23VERTICAL TERMINATIONS (CONT.)USING GS SERIES PIPE (CONT.)Step 4. Assemble the desired lengths of GS pipe and elbows necessary to reach from the

Page 24VERTICAL TERMINATIONS (CONT.)USING GS SERIES PIPE (CONT.)Step 7. Continue to assemble pipe sections until the height of the vent cap (H) (Figur

Page 25VERTICAL TERMINATIONS (CONT.)CATHEDRAL CEILING INSTALLATIONStep 1. Follow installation Steps 1 and 2 under vertical termination section.Step 2.

Page 26VERTICAL TERMINATIONS (CONT.)INSTALLATION INTO A CLASS A METAL CHIMNEYNOTE: Have the existing installation inspected by a qualified chimney sw

Page 27VERTICAL TERMINATIONS (CONT.)INSTALLATION INTO AN EXISTING MASONRY CHIMNEYStep 1. Before cutting any holes, assemble the desired sections of di

Page 28VERTICAL TERMINATIONS (CONT.)INSTALLATION INTO AN EXISTING MASONRY CHIMNEY (CONT.)FIG. 24Step 7. If additional lengths of flex liner are needed

Page 29VERTICAL TERMINATIONS (CONT.)Step 9. Attach the flex to the retro connector. Usethree sheet metal screws to attach the flexliner to the connect

Page 3DV-40 STEP SAFETY LABEL(FOUND ON PULL-OUT ON BACK OF STOVE)

Page 30CAUTIONIN SOME AREAS, GAS LINE PRESSURE MAY BE MORE THAN 1/2 PSIG (14”WC). IF YOUBELIEVE THAT THIS MIGHT BE THE CASE IN YOUR LOCALITY, CONTACT

Page 31HIGH ALTITUDE OPERATIONIn Canada, this unit is approved from 0 to 4500 feet above sea level. Installation of this stove at altitudesabove 4500

Page 32CAUTION: DISCONNECT ANY ELECTRICAL CORDS AND TURN OFF GAS SUPPLY TO UNITBEFORE PROCEEDING.Valve Regulator Tower 1. Turn control knob to the OF

Page 33Burner Orifice Replacement 5. Remove the right top log bracket using a Phillips screwdriver (Screws are accessed throughrectangular hole in bra

Page 34CONVERSION INSTRUCTIONS (CONT.)Pilot Tower Orifice Replacement13. Loosen (CCW rotation) and remove pilot target hex fitting with a 7/16” end wr

Page 35LOG INSTALLATIONWARNING !Proper installation of this log set and nuggets are critical to the safety,performance, and aesthetics of this applian

Page 36FIGURE 1PLACE PEG HOLES IN LOG #23OVER PEGS IN CENTER BURNERPAN.If damage has occurred to right or leftbase log, and replacement isnecessary, r

Page 37LOG INSTALLATION, CONTINUEDFIGURE 4RIGHT TOP LOG #24.PEG HOLEPEG IN RIGHT LOG BRACKETNOTCH FOR RIGHT TOP LOGFINISHED LOG SETCAUTION !Light appl

Page 38FIRST FIRENOTE: Never operate this stove with the door open.Before first firing the stove, read the owner’s manual to familiarize yourself with

Page 39LIGHTING INSTRUCTIONS(LOCATED ON PULL-UP AT LEFT REAR OF STOVE)

Page 4SAFETY NOTICESThis stove should be installed only by a qualified installer. It is approved for installation in a bedroom.Bedroom installation in

Page 40OUTPUT SIDE TEST VALVEINPUT SIDE TEST VALVEPRESSURE TESTINGThis appliance must be disconnected from the gas supply piping system if any testin

Page 41MAINTENANCECLEANING AND INSPECTION OF VENTING SYSTEMAt least once yearly, preferably before the heating season, have the insert and venting sys

Page 42BLOWER CLEANING AND/OR REPLACEMENTCleaning is recommended at least once yearly or as needed.1. Disconnect power and turn off gas supply.2. Un

Page 43SCHEMATICSOrange=OBlack=BWhite=WRed=RGreen=GOB

Page 44SNAP DISC REPLACEMENT1. Disconnect power from unit and turn off gas supply.2. Remove four screws as shown in figure below and take off rear h

Page 45ACCESSORIESThese may be ordered through your Quadra-Fire dealer.812-2880 Thermostat, manual811-0520 Thermostat, programable844-0100 Thermostati

Page 46PILOT REPLACEMENT INSTRUCTIONS1) If log set is installed, remove the top logs, center log, ember nuggets and left base log. If log setis not i

Page 47FLAME TROUBLESHOOTINGNOTE: It is important to understand that the flame and glow in this appliance was designed to resemblea matured wood flam

Page 48Flame Troubleshooting, cont.2. If vertically vented, a restrictor strap is required to reduce the volume of combustion air, which in turnwill

Page 49PILOT TROUBLESHOOTINGA. Pilot won’t light1. Make sure valve setting is in the pilot position.2. Check for spark at igniter.a. If no spark:1. Ch

Page 5SPECIFICATIONSNATURAL GAS PROPANEManifold pressure 3.5” WC 10.0” WCMinimum inlet gas supply pressure 4.5” WC 11 0” WCMaximum inlet gas supply pr

Page 50 Thermopile(Millivolt Generator)ThermocouplePilot HoodPILOT ASSEMBLY SHOWING FLAME PROPERLY ADJUSTED.FLAMES

GAS STOVE LIMITED LIFETIME WARRANTYAladdin Hearth Products, warrants this gas heating appliance to the original purchaser for the lifetime of the appl

Page 6DIMENSIONS12 5/16" [313mm]24 5/8" [625mm]24 7/8" [632mm] 20 5/8" [524mm]6 1/8" [156mm]12 9/16" [319mm]21 1/2"

Page 7UNPACKING THE STOVE1. Unbolt pallet using a 7/16” wrench to remove the four bolts from the underside of the pallet.2. Between the firebox bottom

Page 8DV40 STEP PEDESTAL INSTALLATION INSTRUCTIONS1. Remove log box located between stove and pallet2. Remove door from unit.3. Remove pallet mounting

Page 9ThermostatConnectionTHERMOSTAT INSTALLATIONIf desired, a thermostat may be installed to regulate the Quadra-Fire DV-40 Step. It is important to